Why Is My Hot Tub Tripping The Breaker?

7 reasons

What are we talking about?

Likely close to your hot tub is a metal grey box with a GFCI breaker inside of it. This breaker is meant to trip every time it registers a surge coming from your spa. If you do not have a GFCI it is likely the breaker in your main panel that is tripping.

When the breaker trips it interrupts the electrical circuit so hot tub soakers don’t get electrocuted if something goes wrong.

Warning: Working with electricity, particularly around water, can be dangerous. Be sure there is no moisture where you’re working, and turn off the power supply when working directly with wiring to limit your risk of electric shock. If you’re not comfortable working with electricity, call us at 403 550 5140

Reason 1: Worn Hot Tub GFCI Breaker

Probably the most obvious reason your hot tub is tripping the breaker is the thing simply wore out. Age, power surges, and even a nearby lightning strike can render your breaker useless. Fortunately for you, it’s easy to determine whether your breaker is toast.

If you haven’t yet, try flipping it. Does it immediately trip again? If so, a worn or bad breaker could be your problem. To be certain, disconnect everything from the GFCI. Flip it back on. If the breaker trips, even with nothing connected to it, you need to replace the breaker.

Reason 2: Moisture in your Hot Tub Breaker Box

Pop open the breaker box, shine the flashlight around in there, and see if you find any moisture inside. Rainwater, splash out, or flooding can introduce enough dampness to flip a hot tub GFCI.

The solution may be as easy as drying the inside of the breaker box with your towel, turning a fan or dehumidifier on near your outlet, and resetting the breaker once dry.

If the breaker flips even after it appears dry, you may need more extensive troubleshooting. If the breaker is encountering moisture often, you may need to replace the receptacle itself or move it farther from the spa.

Reason 3: Corrosion

Corrosion can occur near the hot tub GFCI or around spa components themselves. Inspect the breaker box, then inside your spa cabinet for any obvious signs of corrosion. Typically, you’ll see whitish powder or the appearance of rust around component connectors if corrosion is present. Carefully inspect wire connectors, ground wires, the control panel, and anywhere you can see component wiring.

Repairing corrosion depends on where you’ve found it and how extensive it is. You may be able to clean off corroded connectors with a wire brush or electrical contact cleaner and simply reconnect them. You may need to replace wiring if the corrosion is too extensive. If the dripping water is the cause of the corrosion, you’ll definitely have to repair a leak inside your spa.

4. Loose or Damaged Wiring

While you’re looking for signs of corrosion, look for other signs of damage to component wiring, such as breaks or char marks. Also check all connections to ensure they’re snug.

Wiring Short: When two wires touch, but they’re not supposed to, a surge of power causes your breaker to trip. This can also happen when a hot wire (one with power going to it) touches a ground wire. Not only will it trip your hot tub breaker, but it can even start a fire. Wires can accidentally touch each other in this manner if you’ve moved your spa, done work inside the cabinet, or if you have a pest. You can narrow down the offending wires by disconnecting each spa component one at a time. Flip the breaker and see if it trips. When it trips, you’ve found the misbehaving component. Start inspecting the wiring for that component. If the wires are touching because one came loose, you can reconnect it and reset your hot tub breaker. Signs of damage or signs of a mouse nest mean you should be looking closely for more extensive problems, such as chewed wires. In those instances you might need to replace wires and connectors.

Burnt Wires: When dealing with electricity, a heat problem can become a fire problem in a blink. A short in the wiring is a fire waiting to happen. Old wiring can overheat. Hot components or component fires can also destroy the wiring. Shine the flashlight inside the breaker box and cabinet, and look for wires with melted insulation (the rubber coating around the wire) or blackened spots. Burnt wiring is tricky to fix. You’ll need to replace the damaged wiring, of course, but you also have to figure out why it got so hot in the first place. If you don’t have the skill to make these kinds of electrical repairs, this should be left to a pro. If you’re confident working with wiring, start by using a multimeter to check the voltage of wiring and components in your spa.

Loose Connectors: When you have work done on your spa, it’s moved around, or it just gets old, wiring connectors can come loose. If wires are even just a little loose, the electrical circuit can be interrupted. When a component is turning on and off due to circuit interruptions, the GFCI breaker may trip. Fixing loose connectors is pretty easy. Inside your spa pack, you may need to use a screwdriver to tighten the screws keeping wires in place. Alternatively, you may see plastic, plug–style connectors slipped out of place. Just give the plastic plugs a firm, little push to ensure they’re snug. And of course, if any connectors are broken or damaged, you’ll need to replace them.

5. Electrical Component Issues in your Hot Tub

All spas have at least a few electrical components, such as a heaters, stereos, and pumps.

Any one of them failing could be the cause of your breaker tripping.

The simplest way to isolate the failing hot tub component is to disconnect everything you can from the spa pac. Connect each component individually and flip the breaker. When it trips, you’ve got a winner!

Unfortunately, identifying the guilty component is only half the battle. You must also determine how the component is malfunctioning. Is the wiring bad? Did the component overheat? Is it grounded improperly? Is the device completely destroyed? This is more complex troubleshooting and may be best to have professional eyes on the situation.

6. Bad Heating Element

One of the most likely offending hot tub components is the heating element. Your spa heater assembly is a metal tube that contains a heating coil. The hot tub water passes through the housing to be heated. If the coil isn’t hot, the water won’t heat up. If something is causing the element to malfunction, the hot tub breaker will trip.

  • Bad Heating Element: Disconnect the heater from the breaker, and flip the breaker switch. If the hot tub GFCI fails to trip when the heater isn’t connected, you may need to replace the heating element.

  • Heating Element Short: Disconnect power to the element, then remove it from the heater assembly housing. Use a multimeter to test the resistance between the two terminals of the element. Very low or very high readings indicate a bad element. If the reading is normal, you can test for a short to ground, which would also require replacement.

  • Dry Fire: When the hot tub’s heating element overheats quickly, especially without proper water flow through it, it can cause a dry fire. The heater housing can appear melted or burnt, and the element itself will show damage. You’ll need to replace the heating element (and the housing if it’s damaged), while also repairing the cause of the dry fire. The cause could be anything from low flow due to clogs, to deposits from poor water chemistry, to other circulation problems. This may also indicate failure of the high limit switch, thermostat, or other related fail-safe component.

7. Flooded Air Blower or Ozonator

Is water flowing back into the air blower or ozonator? Then it’s likely your hot tub is tripping the breaker. You can troubleshoot this issue by disconnecting the blower or ozonator from the breaker and flipping it.

This issue can pop up if your check valve is bad or your hot tub is overfilled. In either case, water makes its way back through the check valve to the blower or ozonator. Drain some water, if necessary, then replace the bad check valve. If the blower is wet, you may also need to replace it.

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